Wednesday, Apr 25, 2012

The big promise of Enterprise Manufacturing Intelligence (EMI) is that it will transform your company into a high-performance, knowledge-driven organization. And, when that happens, you will be more productive and profitable.

The Manufacturing Enterprise Solutions Association (MESA) has shown this promise to be true.

Thursday, Apr 19, 2012

Our common industrial temptation is to focus on the “easy” engineering part of management systems while deferring the more difficult people part of incorporating the system into the daily work life. However, we need to give organization and workforce issues the same attention if we are to develop successful and sustainable manufacturing management systems.

The system needs to be easy to use and well enough embedded into company culture that it survives time and employee turnover.

Monday, Apr 2, 2012

Industry analysts and the marketplace alike tell us that for a manufacturing company to prosper, it must incorporate Enterprise Manufacturing Intelligence (EMI) into its management practices. As Pierfrancesco Manenti of IDC Manufacturing Insights says, “The basic productivity gains in manufacturing have been realized.

Monday, Mar 19, 2012

Lagniappe may be a time honored tradition in New Orleans, but “give-away” (aka product overfill) is a major cost for food and other packaged consumer goods. Manufacturers are whipsawed between the economic drive to reduce package overfill and the risks of non-compliance with regulatory MAV standards and commercial contract specifications.

Friday, Mar 2, 2012

Excessive start-up or changeover time increases production costs and overhead – all without adding a dollar of value. Ultimately, this non-productive time reduces yields, causes labor and equipment to be poorly utilized, and negatively impacts every element of OEE. 

Thursday, Feb 23, 2012

It is very easy to focus on the glittering façade while giving scant attention to whether the foundation is sound and the framing is true. The same happens when we look at manufacturing decision support tools such as analytics and graphics-based notifications and reporting. It is too easy to assume that the data has been properly collected and handled so that we can make the analysis we need.

Wednesday, Feb 15, 2012

In his recent article “Striking the right balance between safety and quality”, Kevin Higgins, the Senior Editor at Food Engineering, wrote about the interconnection between quality and safety programs and interviewed several people in the industry. Although most understood quality in this context implied process management and meeting specifications, there were some that discussed quality in the product grade sense.

Thursday, Jan 12, 2012

Manufacturing needs timely information to support and drive operational decisions. Manufacturing Intelligence (MI) turns plant data into that usable knowledge and real-time decision support.

NWA supplies the analytics that drive much of the MI system, but the question remains, what is the system infrastructure required to support an effective MI system? During 2012 we will focus our webinars on what needs to be considered to support an effective MI program.

Friday, Dec 16, 2011

John Surak presented his webinar, “Applying Process-based Analytics to Audit Results for Process Management and Improvement” yesterday. The recorded presentation is now available for you   and the slide deck is available at SlideShare

Tuesday, Nov 29, 2011

ISO 22000 requires the analysis of results of verification activities, and SQF and BRC require annual validation of the Food Safety Management System. The analysis of the data for either of these two activities can be easily done using SPC.